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SteamRanger’s Infrastructure Services Manager is responsible for condition monitoring, modification and repair of SteamRanger infrastructure assets under the broad categories of
- Permanent Way
- Signals and Telegraph
- Bridges
- Buildings, Stations, Platforms and Depots.
Nominated team leaders coordinate the various categories of infrastructure and report to the Infrastructure Services Manager.
More information on signalling and crossing protection can be found on a separate web page
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Becoming Involved
For more information on becoming involved in this area,
contact our Infrastructure Services Manager, Troy Barker
Phone: 0419 803 526
or click the logo below and send him an email.
SteamRanger runs a fare concession scheme as an incentive to
volunteers who put in many hours of dedicated effort.
Look here for details
This Webpage
commences by describing some recent track maintenance activities, then describes the challenges and procedures involved in each area of work and finally shows some of the equipment used.
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Infrastructure activities that were highlighted in Troy Barker's 2010 Annual Report illustrate the breadth of activities.
The statistics quoted refer to the 2010 calendar year.
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Sleeper Renewal
Total sleepers renewed between Mt Barker and Victor Harbor during the year was 2300
Work plans and condition monitoring have continued to be undertaken in consultation with our service provider, Transfield Services, who provided regular external condition walking audits of our main line as an independent addition to our volunteer conducted inspections.
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Level Crossing Relaying
New Airport Road and Skewes Road level crossing - both rebuilt with concrete sleepers and rails thermit welded throughout.
Boettcher Road level crossing Goolwa - Middleton Section
New pedestrian crossing at Dutton Rd Mt Barker, laid with concrete sleepers
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Main Line Tamping
Major focus on rectifying the very poor Cockle Train route in the Goolwa to Middleton Section, with the completion of tamping throughout as part of this upgrade. Eight hundred tonnes of ballast was also dropped on the line, with significant deficiencies rectified on the curves in Goolwa and between 117km to 117.5kms. The results have been outstanding, with restoration of track speed of 70km/h. Tamping of the main line near Goolwa Depot and betweenr the Canoe Tree crossing and Currency Creek station were undertaken as these were sections that had been subjected to significant re-sleepering over the past few years.
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Rail Renewal
As a result of the rail renewal during 2009, twenty mechanical joints were thermit welded by Transfield Services to remove the rough riding as a result of the replacement work.
- External Contracts
These contracts provide much needed revenue to allow us to undertake track upgrades. Without them our infrastructure programme would have been stagnate or non-existent due to a turn down in SHR income due to lack of steam services in 2010.
Contracts included
Torsion Beam Tamper - hired out to tamp the Victor Harbor Tramway, 15km of Angaston Line in the Barossa, nine 9 level crossings on the Outer Harbor Line.
Ballast Regulator - hired to work at the Dry Creek Railcar Depot and on the Angaston Line
National Broadband Network - land access management for optic fibre cable installation.
- Bridges
Middleton Bridge - Repainted stone abutments where scouring had removed lime motor.
Mt Barker Creek Bridge Strengthening - Stage 1 - welded cleats to the underside of the troughs and girders to provide new load bearing points. Bridge underside repainted with rust treatment system.
- Environmental
On an ongoing basis, lineside vegetation maintenance was performed using the Gemco with verge trimmer attachment and Mechanical Services volunteers undertook tree pruning between Strathalbyn and Goolwa Depot. Weed spraying continued to be performed by volunteers over the entire line using the Bedford truck mounted spray gear, plus various hand spray units. Firebreaks were ploughed between Pt Elliot and Goolwa.
- Signal & Telegraph
Upgraded signal control batteries at four level crossings
Continued repair and replacement of safety critical elements.
Installation and commissioning of new Flashing Light and Gong signals at Hurling Drive Mt Barker.
Development and certification of a new signal design for Currency Creek level crossing in conjunction with the proposed DTEI Winery Rd upgrade.
These major activities werre supplemented with a myriad of day to day tasks which we report on in the following section as information is provided
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Current and Recent Activities
This description is edited from a more detailed report from the Infrastructure Manager contained in the ARHS's bi-monthly "Newsletter"
To read full details of all our activities subscribe by writing to Box 16, PO Melrose Park, 5039
- Corridor & Structures
No recent reports
- Track
During early November the track team worked between Finniss and Gilberts (north of Goolwa) replacing a total of 200 sleepers and then moved on to Goolwa to install a further 72. Altogether this hard working group have this year replaced over 1200 sleepers, nearly 5000 rail spikes, 2500 sleeper plates and 960 feet of rail.
Equipment maintenance has continued with Daryl Simon repairing the Torsion Beam Tamper and Phil Neville putting the Tractor Tamper back together again in between his essential slashing of growthg along the track in preparation for what looks like a potentially difficult fire season which required the last Southern Encounter for 2011 to be followed by the Bedford Road Railer carrying a big water tank.
No recent reports
- S and T
No further recent reports
- Environmental
Robert Haebich has provided the following outline of what his team has been doing.
November
November saw the end of the fire burning season and the weather towards the end of the month enabled us to clear several significant cutting of accumulated debris. (right)
Completion of the resleepering in the Bugle Ranges by the Track team has resulted in a significant number of condemned sleepers along the right of way. A lot are what we call butts; that is broken sleepers which are easily manageable and can be transported back to Mt. Barker for light-up wood. We have started this program but there are a lot to go. We'll leave the full size sleepers for a recovery train unless they can be cut up on site for easy transport by section car trailer.
To assist us in our burning off program Malcolm Merritt has made up a 200 litre fire pump mounted on one of our trailers. Some of the material has been sourced from SHR resources, but significantly Malcolm has provided the pump at his own cost.
Previously, we relied on knapsack spray units for fire control but as you can imagine they are of limited value if a large fire should occur. Luckily both Malcolm & Doug are ex CFS volunteers with years of experience managing small burn offs such as we undertake. The new motorised high pressure pump just gives us that extra bit of confidence when burning off along the right of way.
During this month we have continued our sleeper cleaning program at various locations
December
During December Robert and his team were busy "back at base" - a time to start thinking about maintenance on our section cars and trailers.
To that end the team travelled to Strathalbyn on the 5th December and put their trailers over the loco pit for their annual wheel bearing greasing. On the 28th they utilised the servicing area at Mt. Barker to inspect, clean and service troopies, CC81- 323 & 324. Thanks to Ian Johnston who provided invaluable assistance in the instruction & use of the high pressure steam cleaner which Doug put good use getting all the accumulated oil off Troopie 324, which is fitted with flange oilers. While these are good for negotiating the tight curves in the Bugle Ranges they leave quite a mess under the Troopie. Time was spent cleaning the engines of the two troopies with de-greasing fluid. There was a motto in the old SAR S&T Branch - "if it shines it works" - we spent so much time cleaning various things. It does pay off though as it then quite easy to detect water, oil leaks etc when everything is nice & clean.
Like to Help Us?
The Infrastructure Coordinator once again thanks all of our workers who have continued to assist with infrastructure maintenance, whether in the environmental, track, buildings or signals sections. The observable results are speaking for themselves, but more hands are always needed!
If you have an interest in any of the infrastructure maintenance aspects of SteamRanger and would like to volunteer some of your time then we would be pleased to hear from you.
For more information please call Troy Barker on 0419 803 526 or email troybarker@steamranger.org.au.
Updated: December 2011
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A quick overview of our 80 kms of Track
Mt Barker to Mt Barker Junction
This section of track is used only infrequently by SteamRanger for Junction Jogger railcar services. The line travels through a deep cutting before passing through a tunnel built under the South Eastern Freeway in the 1970s using circular steel lining sections and then crosses the Old Mt Barker Road at grade before winding through the outskirts of Littlehampton and on a elevated embankment alongside the roadway up the valley of the Mt Barker Creek to the site of the abandoned Mt Barker Station. The track terminates at a dead-end alongside the old platform, parallel to the main standard gauge line. There is no run-around trackwork and double ended railcars must be used or a second locomotive attached at the rear to haul consists back to Mt Barker.
Large trees overhang the track and brush invades the line at many points and both need to be kept well trimmed. Drains and culverts in cuttings near the tunnel must be kept clear to prevent ballast degradation. The maximum nominal track speed in this section is 25kph.
Mt Barker to Strathalbyn
Leaving Mt Barker the line skirts the residential area, crossing Mt Barker Creek on a low level causeway, and then climbs through forested cuttings to the crest of the line at Philcox Hill (above).
The track then descends to Strathalbyn on a long extended grade, crossing the main Strathalbyn road at Gemmells. The steeply graded curved sections (as typified by this photo just beyond Stirling Hill Rd) are often on high embankments or through cuttings, and require particular attention in regard to maintenance of gauge and correct curvature under the stresses imposed by our 200 tonne locomotives and 40 tonne passenger cars.
The ranges can be subject to heavy rainfall and the large trees along the trackside and on sides of cuttings can be struck by lightening or be uprooted by a combination of heavy rainfall and high winds making a full track inspection before each movement obligatory. The maximum nominal track speed in this section is 40kph.
Strathalbyn to Goolwa
The next section from Strathalbyn to Goolwa initially traverses relatively level countryside, in places well away from public roads, with difficult access by road vehicles. The line crosses three major watercourses on significant bridges and flooding and erosion of the trackbed is common through the winter.
Track maintenance involves clearing and widening of trackside drains and rebuilding of the trackbed where it has been washed away by flash flooding. Regular inspection and maintenance of cuttings and embankments is required. This photo shows a section of track just south of Black Swamp bridge.
SteamRanger's Goolwa Depot is passed just prior to Goolwa township itself. Some of our track maintenance equipment and vehicles are based here and track inspections from Goolwa to Victor Harbor are conducted by locally resident volunteers. The maximum nominal track speed in this section is 65kph.
Goolwa to Victor Harbor
From Goolwa the line traverses flat farmland to Pt Elliot. There are a number of main road level crossings in this section.
From Pt Elliot the last 6 kilometres of track into the terminus of the line at Victor Harbor runs on an embankment along the back of the beach beside the Southern Ocean. This section, shown in this photo, is continuously subject to sand drifts across the track, caused in part by severe
damage to the fragile plant species which would naturally bind the sand hills.
Salt spray causes accelerated corrosion, not only of the track but also structures such as culverts and bridges. Cuttings passing through sandy soil are subject to collapse, especially after heavy rain. The maximum nominal track speed in this section is 65kph.
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Some Statistics
Generally, wooden sleeper (tie) life is 25 years requiring the replacement
of 4000 sleepers per year. Being a broad gauge (1600mm) line, sleepers
are 2.8 metres long and weigh up to 100 kg, depending on the species
of wood.
The track by modern day standards is unusual in that it is entirely
composed of jointed rails. Each rail is secured to the next with heavy steel
plates and bolts, that allow expansion and contraction of the 40 foot rails.
The positive side to this old style of structure is the lack of track buckles
in high temperatures. The negative side is every joint plate and bolt require
oiling once a year, all 26240 plates, 78720 bolts and periodic
tightening or replacing.
The 76 Road Crossings require constant
monitoring of sign condition as these have an effective life of only 7 years.
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Bridges, Turntables and Station Cranes
Turntables
Turntables are located at Mount Barker, Strathalbyn and Victor Harbor. The 85 foot electrically driven turntables at Mt Barker and Victor Harbor can turn any of SteamRanger's locomotives and railcars, whilst the 53 foot manually rotated table at Strathalbyn can turn Rx and F class steam locos, 350 and 500 class DE locos and Brill railcars.
The Mt Barker turntable is located in-line on the track between Mt Barker Junction and Mt Barker and was relocated from Bridgewater in the Adelaide Hills by SteamRanger and installed in a newly built pit. In SAR days, locomotives were turned at Mt Barker using a triangle located in what is now the caravan park The other turntables are on spur lines in areas of the station yard previously used as locomotive running depots.

Mt Barker TT looking towards MB Junction |
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Strath turntable with historic watertank |
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621 moves off the Victor Harbor turntable |
Bridges
The line passes over six significant bridges of varying construction and a number of smaller bridges over watercourses. Leaving Mt Barker, major bridges cross in turn the Angas River just before Strathalbyn and the Finniss River, Tookayerta Creek, and Currency Creek before the line reaches Goolwa. The line then crosses Watsons Gap and finally the Hindmarsh River before entering Victor Harbor.
The Angas, Finniss, Black Swamp and Currency Creek bridges were originally built in the latter half of the 1800s and rebuilt or strengthened in the mid 1900s to handle the heavier locomotives introduced in the "Webb era". In general the original piers have been retained and spans replaced with steel girders or lattice girders, although the Finniss bridge has a single steel span raised just 150mm above the original and now redundant piers.
The current Watsons Gap bridge is an early example of an arch reinforced concrete bridge and the Hindmarsh River bridge rebuilt in 1907 was the first beam and slab concrete bridge in Australia. More information on the heritage of this bridge can be found HERE Both bridges replaced earlier timber bridges.
Each of the bridges has been subjected to a professional engineering accreditation since SteamRanger took over the line and is monitored on an ongoing basis in regard to sleeper and steel girder condition and for internal reinforcement corrosion in the case of the concrete bridges.

F251 on Angas River Bridge, Strathalbyn |
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Rx207 crosses the Finniss River |
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Black Swamp bridge over Tookayerta Ck |

621 on our highest bridge, Currency Creek |
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F251 on Watsons Gap "Eggshell" bridge |
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Alexandra Bridge entering Victor Harbor |
Station Cranes
Most major SAR stations were equipped with goodsheds, dedicated freight loading platforms and ramps and hand operated cranes for unloading freight from road vehicles into open goods wagons.
Four heritage cranes have been preserved on our branch line; one at Mt Barker Depot (left), two at Strathalbyn (centre & right) and one at Victor Harbor.
The only other evidence of a station crane is at Goolwa, where a large concrete mounting base remains adjacent to the Victor Harbor end door of the goods shed.
Pictured are the two cranes of quite different designs at Strathalbyn. Both were rated at 5 tons, with the one adjacent to the goods shed carrying a plaque indicating it had been imported from the England
Track Maintenance and Inspection Equipment
Although much of the track maintenance requires hard manual labour and use of hand tools, SteamRanger has received as a donation, has purchased and/or has modified a range of track machines to assist wherever possible in order to cover the relatively long track length of over 80kms on a regular basis.
The following photos illustrate the range of on track or road/rail equipment used.
Road and Road/Rail Vehicles
Track Inspection Vehicles
Track Maintenance Machines
 Gemco Track Machine works at Victor | |
 Gemco Track Machine with verge trimmerattachment |
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 Spot Tamper tidies up MtBarker Depot yard |
Typical Track Activities
Sleeper Replacement
Individual sleepers are removed manually and a resleepering machine digs out the ballast and inserts the new sleeper, the track is spiked to the correct gauge
either manually with sledge hammers or with a pneumatic hammer.The track is
jacked to the correct height and ballast (40mm crushed rock) is forced beneath
the sleeper with electric hammers.
More major activities require assistance from a contractor.
Our photo shows track stalwarts Troy Barker and Terry Garbett hard at work packing track
at the 75km mark.
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Switch Reconditioning
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Particular attention needs to be paid to the condition of sleepers and switch mechanisms at each station yard along the line.
Photo: Replacing switch timbers in Goolwa yard |
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An ongoing task is removal of tree branches which
can damage rolling stock and pose a fire hazard in the warmer months.
Photo: Trevor Williams and his chain saw at work |
Vegetation Clearance
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Emergency Response
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Unexpected flooding and line obstruction after regular inspections demand an on-call response so that scheduled services can be quickly restored |
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A full on-track inspection is necessary before eacxh movement from Mt Barker and weekly along the south coast.
Photo: Troy and Anthony with their Mazda road/railer |
Track Inspection
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Major Track Rehabilitation
Major trackwork beyond the internal capabilities of SteamRanger is outsourced to contractors who can use specialised equipment.conducted by Track
In 2003 contractors carried out major track rehabilitation in the Victor Harbor to Goolwa section, involving replacement of some 2000 sleepers and virtual rebuilding of Goolwa Station Yard as part of the Goolwa Wharf Environs redevelopment (Photo below)
Contractors were also used to relay track at Mt Barker Depot following unexpected subsidence.
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