Restoration of "The Duke" - Loco 621Light Pacific "621" was restored to service in 2001 ![]() The major restoration activity involved casting a new steam header.
These photos show the steps in making a mould pattern. |
A polystyrene pattern being used to form the sand casting at McKechnies Foundary in
June 1999 | ![]() Patterns ..... | ![]() ..... and more patterns | ![]() Then all the action as the metal is poured! - 15th July 1999 | ![]() ..... and when it all cooled down, the saturated neck of a new header appeared
| ![]() ...... and Mark Batten, Bernie Dickinson, Ron Williams and Ian Johnston looked
it all over
| ![]() ...... and then its a cold water "hydro" to see where the leaks are | Barry Edwards winds it up to 300psi whilst boiler inpector supervises ![]() Meanwhile, back at the Depot, Eddie Howes gets to work on 621's blowdown
valve | ![]() .... and Trevor Clift sets about removing scale from inside the
boiler | ![]() A bit of a break in 2000 due to the recomissioning of Rx207 and then the 621
project spools up again. Peter Brown installs new smoke baffles in mid 2001,
| ![]() ...... and then in goes the header! | ![]() Ron Williams dropping in the dome cover in September 2001
| ![]() .... and then awaits the consequences of a hot hydro | ![]() .... with inspector Bernie Dickinson | ![]() Dear, dear. A couple of leaky cracks! | ![]() .....which needed to be ground out and repaired | ![]() Back together again....and a test run to Victor Harbor for all the
volunteers. Captured by Kevin Marzahn | | |||||||||||||||||||